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Glass Reinforced Plastic (GRP) panels have become an integral part of modern water tank construction, offering high structural integrity, excellent durability, and enhanced insulation properties. This article delves into the advanced features of GRP panels, including their physical properties, stress resistance, and thermal insulation capabilities, making them the ideal choice for water tanks used in industrial and residential applications.

Key Physical Properties of GRP Panels

One of the most defining features of GRP panels is their superior physical properties, which make them highly resistant to stress, deformation, and environmental factors. Below are some critical parameters that set GRP panels apart from other materials used in water tanks:

  • Specific Gravity (23°C/23°C): 1.806, a lightweight yet robust structure ensuring ease of installation and transportation.
  • Water Absorption: 0.02%, maintaining structural integrity even after prolonged moisture exposure.
  • Tensile Strength: 115 MPa, offering high resistance to breaking under tension.
  • Flexural Strength: 213 MPa, allowing the panel to resist bending without cracking.
  • Thermal Conductivity: 0.115 W/(m·K), ensuring excellent heat insulation properties.
Test Item Unit Sample Result Test Method
Specific Gravity (23°C/23°C) - - 1.806 ASTM D792-13(Test Method A)
Water Absorption % - 0.02 ASTM D570-98(2010)e1 (24 h Immersion)
Tensile Strength MPa - 115 ASTM D638-14(*)
Tensile Elastic Modulus GPa - 17.5 ASTM D638-14(*)
Flexural Strength MPa - 23.3 ASTM D790-17(Procedure A)
Flexural Elastic Modulus GPa - 15.9 ASTM D790-17(Procedure A)
Shear Strength MPa - 114 ASTM D732-17
Izod Impact Strength J/m - 923 ASTM D256-10e1 (Test Method A)
Compressive Strength MPa - 234 ASTM D695-15(**)
Thermal Conductivity (Mean Temperature 20°C) W/(m.k) - 0.115 KS L 9016: 2010 (By means of the Heat Flow Meter Apparatus)
Thermal Conductivity (Mean Temperature 20°C) W/(m.k) - 0.024 KS L 9016: 2010 (By means of the Heat Flow Meter Apparatus)
Barcol Hardness - - 53 ASTM D2583-13a
Glass content % - over 42.9% ASTM D2584-11

These properties are tested and validated according to international standards, ensuring the quality and longevity of GRP water tanks.

Stress Analysis of GRP Panels

GRP Water Tank panels are designed to withstand stress and deformation, making them highly durable. Their special shape and high-pressure, high-temperature oil-hydraulic manufacturing process give them superior strength compared to traditional circular tank designs. These panels maintain high water pressure without dimensional deviations, even when exposed to extreme temperature variations.

Excellent Heat Insulation Capabilities

GRP panels are known for their superior heat insulation, which is critical in maintaining water temperature inside tanks. The advanced design of the joint parts and corner sections of the panel ensures minimum heat transfer, offering thermal stability and energy efficiency.

The following elements play a key role in their thermal insulation:

  • Corner Support Frame: Prevents cold air leakage, ensuring the internal temperature remains constant.
  • Heat Insulation Cover: Provides a barrier to external temperature changes.
  • Special Sealing Tape: Prevents air leakage and ensures a secure seal.
  • Flange Bar and Foam Material: Contribute to enhanced insulation by providing an airtight seal.
GRP sectional water tanks heat insulation

Composition of the Insulation Panel

The insulation panel of a GRP water tank consists of eco-friendly polyurethane materials that prevent freezing and condensation. Inside the panel, non-woven fabric ensures adhesion and shape stability. Additionally, the 4-layer structure ensures optimal thermal performance, with panel thicknesses ranging from 40 to 50 mm for enhanced insulating capabilities.

Conclusion

GRP panels offer exceptional durability, stress resistance, and heat insulation, making them an ideal solution for water tanks. Whether for industrial or residential applications, these panels deliver long-term performance, reduced maintenance costs, and effective temperature management. With these advanced materials and manufacturing techniques, GRP water tanks are set to become the future standard for reliable water storage solutions.

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